Safety in Industrial Coating – Modern Sensors, Automation, and Machine Vision

Safety has always been one of the most critical aspects of industrial coating environments.
High temperatures, volatile substances, and the precision required in each process stage demand technologies that not only react — but anticipate.
With its latest generation of PRISMATEC systems, TEC NOVA Europe introduces a new standard of intelligent, data-driven safety, combining advanced sensors, automation, and real-time image analysis.

Sensors That Think Faster Than Humans

At the core of the PRISMATEC safety architecture lies a network of environmental sensors continuously monitoring temperature, pressure, airflow, and filter status.
Unlike traditional systems that respond only after alarm thresholds are reached, TEC NOVA’s approach analyzes dynamic trends — predicting potential risks before they occur.

Through the AI-Edge Control platform, all sensor data are processed locally in real time.
The system autonomously makes micro-adjustments — reducing heating power or increasing ventilation when necessary — minimizing the risk of ignition, overheating, or air quality imbalance.

Thermal Vision and Object Recognition

Another key layer of protection is the integrated thermal and optical camera system monitoring the booth interior.
These cameras detect operators, vehicles, and tools within the workspace, while object-recognition algorithms analyze their position relative to safety zones.
If unusual movement or a sudden temperature rise is detected, the system immediately alerts the controller, which can pause the cycle or automatically lower the heat output.

This creates an active safety zone, where the booth reacts faster than a human could — instantly and accurately.

Automation and System Redundancy

Every critical safety component in PRISMATEC booths features built-in redundancy.
Each sensor is paired with its own hardware protection, and the control software continuously performs self-diagnostics to verify correct operation.
Even in the event of a single component failure, the system remains in a safe and stable condition.

Data Security and Remote Monitoring

Modern safety extends beyond physical protection — it includes data integrity and process transparency.
The AI-Edge Control platform enables remote supervision and event logging, providing full traceability of alarm history, operator interactions, and environmental parameters.
These data allow managers to analyze incidents, improve safety protocols, and train personnel based on real operational insights.

Through integration with secure industrial cloud services, the system can send instant notifications to maintenance teams and generate automated safety reports.

Safety as a Productivity Tool

In modern manufacturing, safety is not an add-on — it’s a key factor of efficiency.
TEC NOVA Europe’s intelligent protection systems don’t slow down production; they optimize it, eliminating human-error risks, unplanned downtime, and equipment failures.
This represents a new philosophy: safety that is active, intelligent, and seamlessly integrated into the production process.